We offer the most comprehensive range of hydraulic cylinder repair bench stands available in the market today.
All our repair stands come complete with the accessories required to begin repairing cylinders immediately.

hydraulic cylinder repair

Hydraulic Cylinder Repair Bench

Do you outsource your cylinder repair?

Do you have the latest and right equipment to do this?

Are you still using dangerous old methods?

Do you aware of etreme danger of damage to machinery?

We offer the most comprehensive range of hydraulic cylinder repair stands available in the market today. All our repair stands come complete with the accessories required to begin repairing cylinders immediately. Aided with a trained technician, the largest of cylinders can be fully disassembled, repaired and reassembled in under an hour.

Hydraulic Cylinder Repair Features

Versatility
Centreline Mounting
One Man Operation
Built in Universal Spanner Wrench
Built in Power
T-Slot Securing System
Quick return on investment
Universal High Torque Wrench
Years of maintenance- free
Adjustable support stands
Easy installation
Easy to read Torque Gauges

Products

Repair hydraulic cylinders faster, safer and make more profit than ever with our Hydraulic Cylinder Servicer.
It is possible to carry out a full repair of most Cylinders (disassemble, repair and reassemble) in less than an hour!

HCT-3000 Hydraulic Cylinder Tester

When your business is replacing hydraulic cylinders for your own equipment or that of a customer, knowing that each cylinder repair is perfect before it is reinstalled is essential. Being able to guarantee that there are no rod or piston seal leaks and that the cylinder will work properly means greater profit, satisfied customers and long term customer loyalty.

The high volume, high pressure hydraulic system and precise controls and gauges of the HCT-3000 Hydraulic Cylinder Tester provide a high speed testing capability. With 3000 PSI testing capacity, all cylinder repairs can be guaranteed not to fail when reinstalled into the field. A low cost insurance policy, that proves to be a valuable addition to any hydraulic repair facility.

Specifications

CBW-300 Cylinder Barrel Washer

Dirt and honing debris are every hydraulic systems' worst enemies. HEMS's CBW-300 Cylinder Washer guarantees that cylinders will be contaminant free when they are reassembled and reinstalled into the field.

The CBW-300 uses rotating pressure spray nozzles and rotating brushes to make repaired cylinders factory clean. A powerful 12 GPM diaphragm pump that flushes out all the debris quickly. Two sets of brushes handle cylinders with from 4 to 13 1/2" bores.

Cleaning solution, dirt and debris don't go down the drain. The effluent exits the cylinder under a splash guard to keep the work area clean and dry. It then passes through 25 micron filter bags that cleans the solution, returning it to the Washer tank for reuse. A second filter stack will filter the solution down to 3 microns. Debris is trapped by the filter bags and disposed of with the shop's dry waste. It's a system designed for maximum productivity and to help avoid OSHA and EPA violations.

The unit operates 100% off compressed shop air.

Specifications

HCS-30 Hydraulic Cylinder Servicer

The Model HCS-30 Hydraulic Cylinder Servicer includes a double acting torquer cylinder as well as our built-in, high speed hydraulic nut runner to make hydraulic cylinder repair jobs faster, easier, and safer than ever before. This model provides a technician with all of the tools that he needs to quickly repair tough and hard to handle hydraulic cylinders. All of the functions of the HCS-30 are powered by a 5 HP, 3 Phase hydraulic power supply.

Low voltage solenoid valves are activated by a six push button pendant control, which allows the operator to position himself in various positions around the servicer at his discretion. At the push of a button, a single operator can generate up to 30,000 lb-ft (4140 kg-m) of torque to loosen threaded glands and piston retaining nuts. Our built-in High Speed Hydraulic Nut Runner then provides 5,000 lb-ft (690 kg-m) of torque at 8 RPM to quickly remove the loosened gland or nut.

The HCS-30 is available certified CE

***Above Model Also Available as Complete Export Package***

For complete specification please contact sales@hemsltd.com

Specifications
Brochure

HCS-40 Hydraulic Cylinder Servicer

This model is essentially the same as the HCS-30, has identical features, but will handle cylinders to 26 feet (7.9 m) in length, 22 inches (558.8 mm) in diameter and provide 40,000 lb-ft (5520 kg-m) of available torque.

The HCS-40 makes disassembling and reassembling hydraulic cylinders easier than ever with its massive 40,000 lb-ft (5520 kg-m) of available torque and built-in High Speed Hydraulic Nut Runner. Rod extraction is a breeze with the 7.5 tons of extraction force. Typically used on large construction equipment and mining equipment, alike, the HCS-40 is the most versatile and economical model in the current TUXCO line of equipment.

Rest assured with a HCS-40 Hydraulic Cylinder Servicer, you will be repairing hydraulic cylinder safer, faster, and more profitably then ever!

The HCS-40 is available certified CE

***Above Model Also Available as Complete Export Package***

The HCS-40 will service all current CAT® cylinders.

For complete specification please contact sales@hemsltd.com

Specifications
Brochure

HCS-60 Hydraulic Cylinder Servicer

This model, shown at the beginning of this section, is equipped with a 7 1/2 HP Hydraulic Power Supply that powers seven hydraulic functions that provide maximum productivity and ease of operation. There are two hydraulic torqueing devices, one for removing threaded cylinder caps and highly torqued cap bolts (can also be used to remove piston nuts on cylinders too long to fit in Servicer), the other for removing highly torqued piston retaining nuts. A High Torque Hydraulic Nut Runner is also provided. Set up functions are hydraulically assisted. Will service all current CAT® cylinders.

The HCS-60 is available certified CE

***Above Model Also Available as Complete Export Package***

The HCS-60 will service all current CAT® cylinders.

For complete specification please contact sales@hemsltd.com

Specifications
Brochure

HCS-60-L Hydraulic Cylinder Servicer

This model is essentially the same as the HCS-60, has identical features, but will handle longer cylinders. Will service all current CAT® cylinders and Hitachi® EX-1800 and EX-3500 Boom Cylinders.

The HCS-60- L is equipped with a 7 1/2 HP Hydraulic Power Supply that powers seven hydraulic functions that provide maximum productivity and ease of operation. There are two hydraulic torquing devices, one for removing threaded cylinder caps and highly torqued cap bolts (can also be used to remove piston nuts on cylinders too long to fit in Servicer), the other for removing highly torqued piston retaining nuts. A High Torque Hydraulic Nut Runner is also provided. Set up functions are hydraulically assisted.

The HCS-60- L is available certified CE

***Above Model Also Available as Complete Export Package***The HCS-60-L will service all current CAT® cylinders.

Specifications
Brochure

HCS-2520 Hydraulic Cylinder Servicer

The HCS-2520 utilizes compressed air to provide hydraulic power and thus requires no electricity to operate. This model is an excellent, low-cost hydraulic cylinder servicer that would prove to be a productive addition to any hydraulic repair facility. The HCS-2520 will produce up to 25,000 lb-ft (3450 kg-m) of torque to remove threaded glands and piston retaining nuts, powered solely by an air/hydraulic system. It is designed to service cylinders up to 26 feet (7.9 m) in extended length, with diameters up to 22 inches (558.8 mm).

The machine utilizes spring return, single acting hydraulic rams to provide high torque and high rod extraction force. It will service a wide range of cylinder sizes where maximum speed is not a primary concern. This model has proven to be extremely successful in countless installations throughout the world, particularly where 3 phase power is not an option, as well as where volatile atmospheres exist. The HCS-2520 also can be easily mounted on mobile hydraulic repair vehicles, to break down cumbersome cylinders that need to be repaired in the field. This feature alone has made the HCS-2520 ideal for hydraulic repair markets in areas such as the Middle East and Russia/Siberia.

The HCS-2520 is available certified CE

***Above Model Also Available as Complete Export Package*** The HCS-2520 will service all current CAT® cylinders.

Specifications
Brochure

HCS-25-LS Hydraulic Cylinder Servicer

The HCS-25-LS features an electric/hydraulic power supply which allows for faster extraction/insertion of piston rods while repairing and rebuilding hydraulic cylinders. Paired with 25,000 lb-ft (3450 kg-m) of available torque to service threaded glands and piston retaining nuts, this machine will repair more hydraulic cylinders, faster, resulting in higher profits on all of your hydraulic cylinder repair jobs.

The HCS-25-LS uses a 2 HP, single phase hydraulic power supply, to operate a 48 inch (1219.2 mm) double acting indexing cylinder. A hydraulic cylinder rod eight feet in length can be removed from a barrel in less than 90 seconds. The machine is designed to service hydraulic cylinders to an extended length of 22 feet (6.7 m), with up to a 16 inch (406.4 mm) diameter.An ideal, entry level hydraulic cylinder repair bench, this model is not only affordable, but offers a fast return on investment. With a HCS-25-LS, repair facilities can count on safer, faster, and more profitable repairs. Hundreds of these models are in daily use by electric utilities, municipal garages, construction companies, equipment rental facilities, and others.

The HCS-25-LS is available certified CE

Specifications
Brochure

RGS-310 PISTON ROD GUIDED SPANNER WRENCH

When corrosion, cylinder distortion, or thread compounds make threaded cylinder head removal a time consuming job, technicians resort to cutting away the barrel, cutting the gland, torch heating or using a hammer and punch.Now there is a spanner wrench useable in shop or field that makes high torque threaded gland head removal quick, easy and much safer because it wonâ™t slip and it wonâ™t damage the rod, head or its spanner slots or holes. The RGS-325 attached to the piston rods from 1.00†(25.4mm) to 3.25" (82.55mm) in diameter. The piston rod is protected by built-in nylon pads on the centering screws and a HDPE block inside the wrench to prevent scaring the rod. A simple adjustment centers the wrench on the head.

The RGS-325 will adapt to cylinder head glands that have slots or holes in the front or the side of the gland. Pins and blocks that are included can attach to head gland slot/hole configurations of 90°, 120°, or 180°. The appropriate slot or pin dies engage the head and follow it out as it is unscrewed. If you are tired of time consuming struggles with threaded cylinder head glands, the unique, new RGS-325 will make life a lot easier. And if you are tired of broken spanners, slipping chain wrenches and damaged threaded glands, the tool room quality RGS-325 will end the problems for good.

Specifications

Contact Us

Please contact your local representative today for any assistance!

HEMS Headquarters

Wessex House Business Centre, Upper Market Street, Eastleigh, Hampshire, SO50 9FD, UK

+44 23 80 987182

sales@hemsltd.com

enquiries@hemsltd.com


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